What Are the ISO 5211 Actuator Flange Dimensions?
Key Takeaway
ISO 5211 fixes the interface between a part-turn actuator and a valve, and the number in a designation such as F05 is the bolt circle diameter in millimetres: F05 is a 50 mm circle, F07 is 70 mm, F10 is 102 mm. The table below is Table 2 of ISO 5211:2017, all sixteen flange types from F03 to F100, with the pilot recess, the bolt thread and the flange heights. Two things people look up separately are also in the standard and are given here: the hole position angle, which is 45 degrees for F03 through F16 and changes above that, and the designation letters, where Y or N says whether there is a spigot and V, W, X, L, D or H says which drive form the coupling takes. The maximum flange torques the standard lists are not a free number either: they assume bolts in tension only at 290 MPa and a friction coefficient of 0,2 at the interface.
Flange dimensions, F03 to F100
Dimensions in millimetres, reproduced from Table 2 of ISO 5211:2017. The letters follow the standard's own key: d1 is the minimum flange diameter, d2 the spigot or recess diameter, d3 the bolt circle, d4 the bolt thread, n the number of screws, studs or bolts, and h1, h2 and h3 the flange heights.
| Flange | d1 min | d2 | d3 bolt circle | d4 thread | n | h1 max | h2 min | h3 min |
|---|---|---|---|---|---|---|---|---|
| F03 | 46 | 25 | 36 | M5 | 3 | 8 | 5 | 4 |
| F04 | 54 | 30 | 42 | M5 | 3 | 8 | 5 | 4 |
| F05 | 65 | 35 | 50 | M6 | 3 | 9 | 6 | 4 |
| F07 | 90 | 55 | 70 | M8 | 3 | 12 | 8 | 4 |
| F10 | 125 | 70 | 102 | M10 | 3 | 15 | 10 | 4 |
| F12 | 150 | 85 | 125 | M12 | 3 | 18 | 12 | 4 |
| F14 | 175 | 100 | 140 | M16 | 4 | 24 | 16 | 4 |
| F16 | 210 | 130 | 165 | M20 | 5 | 30 | 20 | 4 |
| F25 | 300 | 200 | 254 | M16 | 5 | 24 | 16 | 8 |
| F30 | 350 | 230 | 298 | M20 | 5 | 30 | 20 | 8 |
| F35 | 415 | 260 | 356 | M30 | 5 | 45 | 30 | 8 |
| F40 | 475 | 300 | 406 | M36 | 8 | 54 | 36 | 8 |
| F48 | 560 | 370 | 483 | M36 | 8 | 54 | 36 | 12 |
| F60 | 686 | 470 | 603 | M36 | 8 | 54 | 36 | 20 |
| F80 | 900 | 670 | 813 | M42 | 10 | 63 | 42 | 20 |
| F100 | 1200 | 870 | 1042 | M42 | 10 | 63 | 42 | 32 |
The standard notes that d2 is to be manufactured within diameter tolerance f8, and that holes are to be equi-spaced, positioned off-centre and made to ISO 273 for clearance. Where through bolting is used rather than studs or screws, the clearance holes have to admit a bolt of the size given by d4.
Where the holes sit
Equi-spaced is only half the information. The standard also fixes the angular position, and it is not the same across the range, which is the detail that catches people transferring a pattern from a small valve to a large one.
| Flange type | Half-angle to the first hole |
|---|---|
| F03 to F16 | 45° |
| F25 to F40 | 22,5° |
| F48 | 15° |
| F60 to F80 | 9° |
| F100 | 5,625° |
How a designation is written
A flange size on its own does not describe the interface. The standard gives a designation built from three parts, and the two letters after the flange type carry information a bolt circle cannot.
| Position | Letter | What it says |
|---|---|---|
| Spigot | Y | With spigot |
| N | Without spigot | |
| Drive | V | Single-key drive |
| W | Two-key drive at 90° | |
| X | Two-key drive at 180° | |
| L | Parallel square drive | |
| D | Diagonal square drive | |
| H | Flat head drive |
The distinction between L and D is the one worth reading twice. Both are square drives of the same size. They differ by 45 degrees of orientation relative to the flange, which decides where the valve sits when the actuator reaches its end of travel. An actuator and a valve can share a flange type, a bolt circle and a drive size and still be wrong for each other on this letter alone.
Which interface the standard is describing
ISO 5211 covers four arrangements, and a specification that names the standard without saying which one leaves the most consequential part open.
- Direct interface. The part-turn actuator bolts to the valve.
- Intermediate support interface. The actuator bolts to a support, and the support carries the valve. The standard covers the actuator to support joint and stops there.
- Direct, with a gearbox. A multi-turn actuator and a part-turn gearbox together form the part-turn actuator, and that assembly bolts to the valve. The joint between the multi-turn actuator and the gearbox is ISO 5210, not this standard.
- Intermediate support, with a gearbox. The same, through a support.
Part-turn and multi-turn are defined by thrust as well as travel
The standard's definitions separate the two on more than the number of revolutions, and the second half is the part that decides what the interface has to carry.
| Term | Travel | Axial thrust |
|---|---|---|
| Part-turn actuator | One revolution or less | Does not have to withstand it |
| Multi-turn actuator | At least one revolution | May be capable of withstanding it |
A part-turn interface is a torque joint. It is not designed to take axial load, which is why a rising-stem arrangement or anything that pushes on the drive belongs on the multi-turn side of the family rather than here.
What the flange torque figures assume
The standard tabulates a maximum flange torque against each flange type, and those numbers are conditional in a way the table itself does not show. They are derived on the basis of bolts in tension only, at a stress of 290 MPa, with a coefficient of friction of 0,2 at the mounting interface.
The standard states plainly that any variation in those parameters changes the transmittable torque. It also notes that flange selection should account for additional torque generated by inertia or other factors, which is the case that catches a fast-acting actuator on a large valve.
In other words the flange torque is a property of the joint, not of the valve. Two valves with identical F10 pads, bolted with different fasteners to different friction conditions, do not transmit the same torque.
What ISO 5211 does not cover
The scope is narrower than the way the number gets used in specifications, and three exclusions matter.
- The attachment of an intermediate support to the valve is out of scope. The standard covers actuator to valve, and actuator to intermediate support. How that support is fixed to the valve is not its business.
- Control valves are by agreement. Attaching a part-turn actuator to a control valve in accordance with the standard is subject to agreement between supplier and purchaser rather than being covered outright.
- Multi-turn attachment belongs to ISO 5210. Where a multi-turn actuator drives a part-turn gearbox, the interface between those two is the other standard.
Nothing in the standard speaks to torque required by the valve, to endurance, or to whether the pad is cast into the body or bolted on as a bracket. Those are decided elsewhere and are covered in the article on actuated valves in liquid cooling linked below.
Reading a pad on a drawing
Four figures settle whether a given actuator will fit a given valve, and only one of them is the flange number.
- Flange type. Match d3, the bolt circle, first. The number is the bolt circle in millimetres for most of the range, which makes it quick to sanity check.
- Spigot. Y or N. A valve machined with a recess and an actuator without a spigot will bolt together and locate on the bolts alone.
- Drive form. V, W, X, L, D or H, and for a square drive the across-flats dimension. L against D is a 45 degree difference that a bolt circle will not reveal.
- Height. h1, h2 and h3 have to clear whatever the valve carries between the body and the pad.
Frequently Asked Questions
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Referenced standards: ISO 5211:2017, Industrial valves, part-turn actuator attachments. Table 2 for flange dimensions, Table 3 for hole positions, Clause 4 for maximum flange torques and Clause 6 for the designation. ISO 273 (clearance holes for bolts and screws) and ISO 5210 (multi-turn actuator attachments) are referenced by it.
Dimensions are quoted from the published standard and are given here for reference. They do not replace the actuator or valve drawing for a specific product, and the number of fasteners, the clamp load and the interface condition all sit outside the dimensional table while deciding what the joint actually transmits.